Green Energy Power Solutions with Cost Savings and Reliability

Hy-Pro® Nexus1000

The AEM string based Electrolyser meeting your needs

The many electrolyser cores of the AEM Nexus ensure optimum reliability and reactivity to fluctuating renewable energy at any load. Make up to 210 Nm3/h of green hydrogen an hour (450 kg/24 hours) with our 1 MW AEM Electrolyser or start halfway with our 500 kW version. Both with 99.999% hydrogen purity.

This containerised electrolyser ofers you quick and straightforward setup so you can focus on making and using your green gas. Software control as well as simplified servicing with easily swappable electrolyser stacks streamline your operations.

AEM Stack electrolyser cores are the heart of our green hydrogen generators. Our AEM Nexus has hundreds, mounted in strings of 10. Each string ramps up or down separately to get the most out of your renewable energy at any load, delivering exceptional operational flexibility of 3-100%.

Resilience you can rely on: The modular design removes bottlenecks and single points of failure, all the way from AEM stacks to balance of plant. Enjoy maximum uptime, even when servicing: Work on afected strings of AEM Stacks while others still produce green hydrogen.

World’s first megawatt-class AEM Electrolyser

Operational flexibility of
3-100%

High degree of redundancy

Rapid reaction times to variable renewables

SpecificationValue
Production rate210 Nm³/h | 450 kg/24h
Hydrogen purity99.95% (or 99.999% with optional Dryer)
Outlet pressureup to 35 barg
Power Consumption~1 MW
Dimensions2.19 m × 2.44 m × 2.90 m (L x W x H)

Specification

H₂ nominal flow210 Nm³/h, 453 kg/24hNet volume flow rate
H₂ outlet pressureUp to 35 barg (507.63 psig)
H₂ purity99.95% in molar fractionImpure H₂O < 500 ppm, O₂ < 5 ppm
H₂ purity with optional dryer99.999% in molar fractionImpure H₂O < 5 ppm, O₂ < 5 ppm
H₂ outlet temperature5 – 55 °C (41 – 131 °F)
O₂ nominal flow12.5 Nm³/hVented at atmospheric pressure
Nominal power consumption1,008 kWBeginning of life (BOL)
Voltage3 × 400 VAC±10 %
Frequency50/60 Hz±10 %; THD < 5%
H₂O nominal consumption190 L/h (50.19 gal/h)Purified water
H₂O inlet quality ASTM D1193-06 Type IV or recommended Type II or Type III¹
Operational flexibility3% – 100 %Of nominal H₂ flowrate
Eficiency4.8 kWh/Nm³H₂Incl. all utilities inside the battery
53.3 kWh/kg H₂limits of the AEM Flex (at BOL)
Hot startup time0 – 100% in 100 secondsElectrolyte is at min. 35 °C (95 °F)
Cold startup time0 – 100% in 20 minutesAssum 15 °C (59 °F) ambient temp
Process heat output300 kWBOL ≈ 50 °C (≈ 122 °F)
Dimensions12.19 × 2.44 × 2.90 m(L × W × H)

Nexus green hydrogen applications

Renewable energy storage

for developers, utilities & communities. Get the most from fluctuating renewables with green H2 storage for grid balancing, microgrids, curtailed power and supply of green gas. Unlock power-to-X, power-to-gas, commercial supply, heating & cooling use cases.

Industrial applications

replacing grey H2 and natural gas. Use it for green ammonia production, process heat for bricks and tiles, as a carrier gas for semiconductors, in blast furnace injection for green steel, renewable methanol, biofuel/biogas production, as well as in glass annealing or as a chemical feedstock.

Hydrogen refuelling stations

for private FCEV fleets or commercial users. Our containerised systems for on-site green hydrogen production enable you to replace grey hydrogen supply, make the switch from conventional combustion engine vehicles or make your own synthetic fuels and e-fuels.

Energy self-sufficiency

for businesses and institutions. Use green hydrogen to unlock back-up energy, replace polluting diesel generators, research H2 solutions and energy independence, become completely energy self-sufficient, as well as unlock both on-grid and decentralised micro-grids.